NTISthis.com

Evidence Guide: MEM05063 - Write and proof robotic welding system programs

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEM05063 - Write and proof robotic welding system programs

What evidence can you provide to prove your understanding of each of the following citeria?

Determine welding requirements

  1. Identify welding requirements including relevant standards and codes from drawings, specifications and other customer and enterprise documentation
  2. Check material to be welded is to specifications and job requirement
  3. Identify requirements for any test pieces for non-destructive testing (NDT), sample pieces and production plates in accordance with specifications and standard operating procedures (SOPs)
Identify welding requirements including relevant standards and codes from drawings, specifications and other customer and enterprise documentation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check material to be welded is to specifications and job requirement

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify requirements for any test pieces for non-destructive testing (NDT), sample pieces and production plates in accordance with specifications and standard operating procedures (SOPs)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Confirm welding robot suitability for job requirements

  1. Identify welding robot features and specifications including robot language and welding process and parameter capabilities
  2. Identify welding robot safety features
  3. Establish required torch path geometry and robot operations using drawings and welding robot operating features
  4. Confirm required operations for robot arm and torch using appropriate technical reference sources
Identify welding robot features and specifications including robot language and welding process and parameter capabilities

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify welding robot safety features

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Establish required torch path geometry and robot operations using drawings and welding robot operating features

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Confirm required operations for robot arm and torch using appropriate technical reference sources

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare for welding robot programming

  1. Check alignment of selected torch to robot
  2. Create torch centre point and check location and alignment
  3. Review robot file library for correct references to weld size and weld type
  4. Check availability of logical subroutines and other standard instructions for position orientation
  5. Check job for any positions or welds requiring non-standard instructions
Check alignment of selected torch to robot

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Create torch centre point and check location and alignment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Review robot file library for correct references to weld size and weld type

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check availability of logical subroutines and other standard instructions for position orientation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check job for any positions or welds requiring non-standard instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Write or record program

  1. Write joint arm and welding moves using teach pendant or software
  2. Perform any additional programming required including instructions, weld data recording and lower-level programming
  3. Produce operation sheets to specification in accordance with SOPs
  4. Trial program on test material
  5. Verify trial welds and program performance against required specifications
  6. Edit program to adjust welding operations based on trial outcomes
  7. Save final program and complete operation sheets and any required records according to enterprise procedures
Write joint arm and welding moves using teach pendant or software

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform any additional programming required including instructions, weld data recording and lower-level programming

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Produce operation sheets to specification in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Trial program on test material

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Verify trial welds and program performance against required specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Edit program to adjust welding operations based on trial outcomes

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Save final program and complete operation sheets and any required records according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Required Skills and Knowledge